High-Difficulty Full-Print Jacket – Full Custom Service

This project involved the full customization of a high-difficulty all-over print jacket. From sampling to final delivery, the process lasted several months and overcame multiple technical challenges, ultimately delivering 194 high-quality units.

Key Challenges & Solutions:

Incomplete Technical Package
The client provided limited technical information and communicated mainly with “Yes/No” answers. We proactively researched the client’s official website to understand their product style and completed the missing technical details independently.

Repeated Optimization of Print Quality
All-over printing required high precision. Initial tests focused on wash durability to prevent peeling. Due to pixelation issues, we adjusted the print 4–5 times. Eventually, we identified that the client’s original print file lacked clarity, and the client provided a higher-resolution version.

High-Precision Print Placement
The jacket required 13 precisely positioned print areas, demanding zero sewing deviation. We facilitated direct communication between the printing factory and pattern room to resolve alignment issues quickly.

Sample Feedback & Proactive Improvements
After receiving the first sample, the client raised concerns about pixelation, cuff design, and sleeve length. Although not requested, we produced an additional improved sample to mitigate risks.

Process Upgrades & Detail Suggestions
The client requested changing the hood lining color to black. We proactively suggested changing all inner linings to black and the heat-sealing tape accordingly, and recommended custom hang tags based on the brand’s tone—all were approved.

Major Process Hazard Resolution
After the fabric was laminated with black film, small holes appeared during high-temperature digital printing. Through three meetings with the fabric supplier, we identified that the black film could not withstand the heat. Although all fabric had already been laminated, we resolved the issue to avoid significant losses.

Bulk Delivery
Despite challenges such as insufficient material preparation, missing accessories, and high defect rates during inspection, we finally delivered 194 qualified jackets.

Client Feedback
The client approved the final product and placed a bulk order directly without requesting a second sample.